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  • The right solution for every beari...

The right solution for every bearing's lifetime: Elmar Borgmeier and the thyssenkrupp rothe erde service team.

Whether wind turbines, cranes or tunnel boring machines – the largest machines in the world contain a crucial component: the slewing bearing. If it fails, the entire system often comes to a standstill. To prevent this from happening, not only technology at the highest level Is required but also comprehensive service. This is exactly where Elmar Borgmeier and the after-sales team at thyssenkrupp rothe erde come into play.

As Head of Customer Service, Borgmeier knows exactly what is required to ensure the smooth operation of the plants. His team advises customers individually. The appropriate service packages for bearing installation, maintenance during operation and spare parts management are defined with the customer. Borgmeier's work is therefore linked to the major issues facing the industry: Efficiency, downtime, sustainability

Elmar Borgmeier

Elmar Borgmeier and the after-sales team at thyssenkrupp rothe erde ensure that everything runs smoothly in the world's largest plants – with comprehensive service packages for slewing bearings.

More than just maintenance: the “Bearing Life Cycle”.

Because thyssenkrupp rothe erde's service doesn't just start when something is defective. With the concept of the “Bearing Life Cycle”, Borgmeier and his team accompany every slewing bearing throughout its entire life cycle – from initial installation through maintenance and repair to replacement.

The service includes support during installation, continuous monitoring during operation, spare parts management, advice on optimal lubrication and targeted repairs in the event of wear and tear. The goal is clear: avoid downtime, extend service life, reduce costs – and do so worldwide with a dense service network. Elmar Borgmeier's team also conducts training courses for maintenance companies, which in turn are confronted with slewing bearings in their work. Here too, the training content is developed on a customer-specific basis.

To ensure long-term operational reliability, slewing bearings must be regularly inspected and maintained. This is part of the service provided by thyssenkrupp rothe erde.

The aftermarket team at thyssenkrupp rothe erde is particularly flexible when it comes to responding to individual customer requests. This is what makes the service so special. "We develop complete logistics solutions or modules with add-on parts that are precisely tailored to the place of use," says Borgmeier. This close support is what makes Elmar Borgmeier's work so special. After all, close communication creates trust and enables the team to identify and rectify problems at an early stage before expensive breakdowns occur.

Service expertise that makes the difference.

Elmar Borgmeier's passion for technical topics is clearly noticeable. Since joining Rothe Erde as a graduate trainee in 2011, he has gained a wide range of experience. Before taking over responsibility for the service department in 2019, he worked as a project manager in engineering, where he was also responsible for finding technical solutions for the requirements specified by the customer. Borgmeier: “Our slewing bearings can be found in many machines – from 800-ton mini excavators to oil transfer stations (FPSO) with an 18-metre slewing bearing.”

slewing bearings

Correct installation of the slewing bearings is the basis for a long service life.

The professionalization of after-sales service is a task that the expert is passionate about, as thyssenkrupp rothe erde has significantly expanded it in recent years. “The fact that we are continuously working on exciting topics, such as aligning our organization with the aftermarket, is particularly fun,” says Borgmeier. “Because with the focus on operator and service providers, our customer relationships and our service offering are changing fundamentally in order to ensure maximum availability and efficiency, and I really enjoy being a part of this.”

Strategic spare parts management.

The spare parts business is also a central pillar of the after-sales strategy. After all, a slewing bearing is not easy to find on the warehouse shelf. “If no suitable spare part is available, this can mean weeks or even months of downtime,” emphasizes Borgmeier. “That's why we rely on strategic spare parts management.” For particularly critical applications, such as in wind energy, bearings are specifically pre-produced and stored worldwide.

The storage of spare parts

The storage of spare parts at strategically important locations is crucial for fast and comprehensive service.

For Elmar Borgmeier, good spare parts management also means keeping a close eye on the condition of the installed slewing bearings. Borgmeier: "This can be determined using integrated sensors or by our service inspector. While the sensors have a clear focus on the raceway, the inspector looks at the entire system, such as the condition of the screw connection or the gearing." thyssenkrupp rothe erde can therefore offer specific bearing monitoring solutions depending on customer requirements. "And this allows us to estimate the condition of the bearing and the expected remaining service life. This is a good basis for our work," says the expert.

The future of service: Sustainability and digitalization.

A glance at the future? According to Elmar Borgmeier, the service business for slewing bearings is characterized by two key trends: sustainability and digitalization. "The topic of sustainability is becoming increasingly important – for example through the repair and reuse of existing slewing bearings. This not only saves costs, but also conserves valuable resources," emphasizes Borgmeier.

At the same time, digitalization is advancing. “There is a trend towards digital, continuous condition monitoring,” observes Borgmeier. thyssenkrupp rothe erde has already responded to this development and developed Integrated Condition Monitoring, or ICM® for short – a cloud-based solution that enables customers to monitor the condition of their slewing bearings in real time.

Sustainability and digital innovation go hand in hand at thyssenkrupp rothe erde – as the after-sales service impressively demonstrates. Because even though slewing bearings usually work behind the scenes, their failures are clearly noticeable. It's a good thing that there are people like Elmar Borgmeier and the experts in his team who use their specialist knowledge and foresight to ensure that everything runs smoothly – today and tomorrow.

You can find more exciting insights into our work, innovative technologies and other industries in our stories.

Everything you need to know about the after-sales service for slewing bearings from thyssenkrupp rothe erde:

Our after-sales service focuses, among other things, on preventing the failure of slewing bearings and thus ensuring the smooth operation of entire industrial plants. This is achieved through comprehensive after-sales service packages covering the entire life cycle of slewing bearings.

The “Bearing Life Cycle” is a comprehensive after-sales service concept from thyssenkrupp rothe erde that accompanies every slewing bearing throughout its entire life cycle. This ranges from initial assembly, maintenance, repair and spare parts management through to replacement in order to avoid downtimes and to make optimal use of the service life of the slewing bearings.

Strategic spare parts management is a central pillar of thyssenkrupp rothe erde's after-sales strategy. As slewing bearings are not standard parts, slewing bearings for particularly critical applications, such as those in the wind energy sector, are pre-produced and stocked worldwide to ensure fast availability and minimum downtime when needed.

We promote sustainability in after-sales service by repairing and reusing existing slewing bearings. This not only saves costs, but also conserves valuable resources and contributes to a longer service life of the systems.

Digitalization is an important trend in the after-sales service business. thyssenkrupp rothe erde has responded with solutions such as Integrated Condition Monitoring (ICM®), a cloud-based solution that enables customers to monitor the condition of their slewing bearings in real time.

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